Reliable Crusher Parts Manufacturer: Solving Downtime Challenges in Mining Operations

In the global mining industry, every hour a crusher sits idle due to worn components or an inconsistent supply chain results in lost production and profit. For decades, THACO INDUSTRIES has been closing those gaps: engineering, processing, and delivering high-performance crusher parts that keep heavy-duty machines running reliably under the toughest conditions.

As Vietnam’s leading OEM crusher parts manufacturer, we combine advanced materials, precision machining, and end-to-end manufacturing control to supply international mining and quarry operations with dependable spare parts and wear solutions.

The Global Challenge: Supply Chain Gaps in Spare Parts

Mining operations worldwide face recurring issues with the availability and reliability of crusher spare parts and their supply chain. Factors such as international logistics delays, inconsistent material quality, and dependence on multiple subcontractors often disrupt planned maintenance cycles.

These gaps affect production and increase operational risk. A broken jaw plate or a worn-out blow bar can halt a line for days, especially when replacements must be sourced across continents.

What many operators are now seeking is a single-source OEM crusher spares supplier capable of producing high-quality parts on time, in volume, and to precise specifications.

Vietnam’s Trusted OEM Crusher Parts Manufacturer

THACO INDUSTRIES has over 22 years of experience in mechanical engineering and supporting industries, with 150+ customers across all product lines and sectors. We manage every step, from design and pattern-making to machining, surface treatment & painting, inspection, and export logistics.

Our OEM-certified components include jaw, cone, and impact crusher parts manufactured from high-manganese steel and wear-resistant alloys, supported by a global export capacity that ensures consistent quality and timely delivery.

We serve a diverse range of clients, from mining corporations and equipment distributors to industrial OEMs who rely on our parts for both replacement and new-build projects.

End-to-End Crusher and Mining Solutions

With a total investment capital of USD 400 million in the Mechanical Center, THACO INDUSTRIES delivers scale, precision, and reliability in every production run. THACO INDUSTRIES enables an integrated manufacturing ecosystem capable of high-volume spare parts production as well as specialized components for customized equipment models, with consistent quality and dependable delivery for global OEM partners.

Jaw Crusher Spare Parts

Our jaw crusher components-including fixed and swing jaw plates, cheek plates, and wedges-are precision-cast from wear-resistant steel alloys. Each piece is heat-treated and machined to exact dimensions, ensuring a secure fit, strong bite, and long service life under constant impact and pressure.

Cone Crusher Parts

THACO INDUSTRIES manufactures mantles, concaves (bowl liners), and feed cones for secondary and tertiary crushing stages. These cone crusher parts are optimized for balanced wear profiles and choke-fed operation, with options for manganese-steel or titanium-carbide-reinforced inserts to extend durability in abrasive environments.

Impact Crusher Parts

Our impact crusher line includes blow bars, aprons, and side liners available in high-manganese or high-chrome alloys. By selecting metallurgy based on feed material and operating conditions, we help clients achieve the ideal balance between wear life and impact resistance, ensuring consistent throughput and reduced maintenance costs.

Wear-Resistant Components

Beyond core crusher parts, THACO INDUSTRIES supplies wear-resistant liners, bushings, and cheek plates that protect structural frames from erosion and impact. These components use composite materials and hard-facing technologies to extend operational uptime and reduce equipment fatigue.

Custom Crusher Parts and Reverse Engineering

When legacy or uncommon machines require replacement components, our engineers deploy 3D scanning and CAD modelling to reverse-engineer obsolete or customised crusher parts. Every stage, from digital modelling to casting and finishing, is executed in-house, guaranteeing precision fit, performance compatibility, and material integrity.

Mining and Quarry Equipment Integration

Our capability extends beyond crushers. THACO INDUSTRIES designs and manufactures feeders, conveyors, loaders, and complete spare-parts packages for material-handling systems. This integrated offering allows mining operators to consolidate procurement under a single, trusted partner, simplifying logistics and optimizing supply-chain reliability.

Crusher Parts Manufacturing Process

Delivering world-class quality begins with control over materials, processes, and inspection. THACO INDUSTRIES applies a comprehensive production system that ensures every part meets international performance standards.

Material Preparation and Cutting

Certified steel and verified wear-resistant alloys enter our production line. Raw materials are validated through supplier certification and laboratory sampling before processing. CNC systems cut thick plates, while laser machines profile blanks with high precision. Each material lot is traceable from the mill source to the finished part.

Machining and Shaping

Steel blanks are transformed on CNC machining centers capable of multi-axis milling, drilling, and turning. For large castings, heavy-capacity platforms handle complex geometries with tight tolerance control. Dimensional accuracy is confirmed via Coordinate Measuring Machines (CMM), ensuring readiness for assembly or coating.

Heat Treatment and Hardening

Durability depends on metallurgical integrity. Parts undergo vacuum heat treatment to achieve uniform hardness and oxidation-free surfaces. After treatment, each batch is hardness-tested and validated through CMM checks to verify dimensional stability. This process guarantees reliability in demanding crushing environments.

Surface Treatment and Coating

Following machining, components pass through shot-blasting booths for surface cleaning and preparation to the SA 2.5 standard. THACO INDUSTRIES’ ED coating and powder-coating lines provide corrosion protection for both small and oversized parts. Coating thickness, adhesion, and corrosion resistance are verified under laboratory conditions to ensure compliance with export-grade specifications.

Labelling, Serialization, and Traceability

Every component receives a unique identification code tied to its production batch and inspection record. Through stamping, etching, or durable labelling, we maintain complete traceability, supporting ISO 9001 documentation and facilitating rapid after-sales service.

Inspection and Quality Testing

Every crusher part is inspected for dimensional accuracy, surface finish, and material consistency before shipping. Metallographic and chemical tests confirm the alloy composition, while corrosion and hardness tests verify performance against relevant international standards. All inspection results are documented in full and securely archived for client reference.

Packing and Delivery

THACO INDUSTRIES provides packaging and delivery solutions based on customer requirements, including support for Incoterms such as DDP, EXW, FOB, and CIF. Export-ready packaging is crucial for safeguarding heavy industrial components during transit. THACO INDUSTRIES employs automated packaging lines, corrosion-proof wrapping, and iron-pallet crating to secure each shipment. Logistics teams plan sea or air freight based on client timelines, ensuring every order arrives installation-ready.

Global Standards and Certifications

Our operations conform to leading international standards, including:

• ISO 9001 (Quality Management)
• ISO 14001 (Environmental Management)
• ISO 45001 (Occupational Health & Safety)
• ISO 3834 (Welding Quality)
• EN 1090 (Structural Fabrication)
• AWS D1.1 (Structural Welding) & AWS D1.1 (Welding/Brazing Qualification – Pressure Vessels, Piping)

All components comply with OSHA, CE marking, RoHS, REACH, and relevant ASTM specifications. These certifications reflect THACO INDUSTRIES’ ongoing commitment to global quality, safety, and environmental sustainability.

Why THACO INDUSTRIES Is the Partner of Choice

As a strategic OEM supplier to the global heavy industry sector, THACO INDUSTRIES integrates advanced mechanical engineering capabilities with a reliable worldwide supply capacity, enabling high-volume production and consistent exports to international markets. Our crusher parts operation is fully embedded within an integrated manufacturing ecosystem, encompassing material preparation, workpiece processing, high-precision machining, welding, surface treatment and painting, and final assembly.

This end-to-end “design-to-delivery” model ensures full process control and traceability from raw material to finished component, reducing lead times while maintaining uncompromised quality. This translates into lower supply risk, consistent performance, and dependable supply-chain continuity, even during market disruptions.

Markets and Clients Worldwide

THACO INDUSTRIES supplies OEM crusher parts to clients across North America, including the United States, Canada, and Mexico; Europe (Germany, France, the Nordic countries) and the ASEAN region, such as Cambodia and Laos. Beyond delivering high-quality replacement components, we accompany customers as a long-term OEM partner, collaborating closely in the co-development of new equipment and the advancement of innovative wear-solution technologies that enhance performance, durability, and lifecycle value.

Frequently Asked Questions

Do you manufacture OEM jaw crusher spare parts?

Yes. As a leading OEM crusher parts supplier, THACO INDUSTRIES produces jaw plates, cheeks, and liners that match original-equipment specifications for primary crushing applications.

What materials do you use for crusher wear parts?

We select materials based on operating conditions. High-manganese steel is standard for jaw and cone parts, while alloy steels or chrome-iron are applied to impact components that require enhanced wear resistance.

Can you customize crusher parts for my equipment model?

Absolutely. Our engineers can work from technical drawings or physical samples to create fully compatible replacements.

What is your delivery lead time to the United States?

Common items follow standard production cycles, while custom castings may require extended lead times. We provide both air and sea freight options to meet project schedules.

How do you ensure quality and durability?

All OEM crusher parts are produced under ISO-certified systems with full inspection of composition, hardness, and dimensional accuracy. Each item is traceable by batch code and delivered with supporting documentation to meet international compliance standards.

At THACO INDUSTRIES, every jaw plate, mantle, and liner reflects engineering discipline and a commitment to global manufacturing excellence. By combining precision machining, advanced materials, and seamless logistics, we help mining and quarry operators minimize downtime and operate with confidence.

Contact THACO INDUSTRIES to discuss your next crusher parts manufacturing or OEM supply project: partsales@thaco.com.vn